Solid Bus Bar

At G and N Fortune Limited, we specialize in manufacturing and supplying premium Solid Bus Bars designed to meet the demanding requirements of electrical power distribution, switchgear, industrial control, and renewable energy systems. Our solid busbars include both Solid Copper Bus Bar and Solid Aluminum Bus Bar variants, made from top-grade raw materials to ensure superior electrical conductivity, mechanical strength, and long-term durability.

What is a Solid Bus Bar?

A Solid Bus Bar is a rigid, one-piece electrical conductor used to distribute electric power efficiently within electrical switchgear, control panels, and power distribution systems. Unlike flexible or braided busbars, Solid Bus Bars maintain their structural integrity under mechanical stress and high current loads, making them ideal for fixed installation applications requiring stable and reliable electrical connections.

Key Features of G and N Fortune Limited Solid Bus Bars

• Exceptional Electrical Conductivity: Our Solid Copper Bus Bars offer ≥ 97% IACS conductivity, while our Solid Aluminum Bus Bars provide between 40-55% IACS, depending on alloy type.

• Superior Mechanical Strength: Manufactured using hard-drawn copper (e.g., C11000) or premium aluminum alloys (e.g., 6061, 6101) for excellent rigidity and tensile strength.

• Customization & Precision: We provide custom sizing, CNC machining, precision hole punching, and bending to meet exact project specifications.

• Corrosion Resistance: Optional surface treatments such as tin plating, nickel plating for copper busbars, and anodizing or powder coating for aluminum busbars extend lifespan and prevent oxidation.

• Thermal Stability: Designed to withstand high operating temperatures (up to 200°C for copper, 150°C for aluminum), ensuring reliable performance in harsh environments.

Materials and Specifications

• Solid Copper Bus Bar: Oxygen-free copper, C11000 electrolytic tough pitch copper, hard drawn or annealed with excellent conductivity and mechanical properties.

• Solid Aluminum Bus Bar: High-quality aluminum alloys including 6061 and 6101, selected for strength, corrosion resistance, and lightweight properties.

Typical Applications for Solid Bus Bars

• Power distribution units and electrical switchgear assemblies

• Industrial control panels and automation equipment

• Renewable energy installations including solar and wind power systems

• Uninterruptible Power Supply (UPS) and backup power infrastructure

• Automotive and transportation electrical systems

• Telecommunications grounding and power distribution

Why Choose G and N Fortune Limited as Your Solid Bus Bar Supplier?

• Extensive Industry Experience: Years of expertise in manufacturing high-performance solid busbars for global customers.

• Comprehensive Customization: We work closely with clients to provide tailored solid bus bar solutions, from material selection to final machining.

• Strict Quality Control: All products undergo rigorous testing and inspection to meet ASTM, IEC, GB, and other international standards.

• Competitive Pricing and Reliable Delivery: Efficient production and logistics ensure cost-effective solutions with timely delivery worldwide.

• Technical Support and Consultation: Our experienced engineering team is available to assist with technical inquiries, installation guidance, and design optimization.

Technical Specifications (Typical Ranges)

For industry-leading Solid Bus Bars, including Solid Copper Bus Bar and Solid Aluminum Bus Bar, trust G and N Fortune Limited for unmatched quality, customization, and global shipping. Our expert team is ready to provide tailored aluminum and copper busbar solutions designed to maximize your electrical system’s efficiency and reliability.

Frequently Asked Questions (FAQ) – Solid Bus Bar by G and N Fortune Limited

Q1: What is a Solid Bus Bar?
A: A Solid Bus Bar is a rigid, single-piece electrical conductor used to distribute power efficiently within electrical panels, switchgear, and industrial equipment. Unlike flexible busbars, solid busbars maintain shape under mechanical stress, providing reliable and stable connections.

Q2: What materials are used to make Solid Bus Bars?
A: At G and N Fortune Limited, we primarily use high-purity oxygen-free copper (C11000) for Solid Copper Bus Bars and premium aluminum alloys such as 6061 and 6101 for Solid Aluminum Bus Bars, ensuring excellent conductivity and mechanical strength.

Q3: What is the difference between Solid Copper Bus Bar and Solid Aluminum Bus Bar?
A: Solid Copper Bus Bars offer higher electrical conductivity (≥ 97% IACS) and better thermal performance, while Solid Aluminum Bus Bars are lighter, more cost-effective, and offer good corrosion resistance with conductivity between 40-55% IACS.

Q4: Can G and N Fortune Limited customize Solid Bus Bars?
A: Yes, we provide custom dimensions, CNC machining, hole punching, bending, and various surface treatments such as tin plating, nickel plating, anodizing, and powder coating to meet your specific requirements.

Q5: What industries commonly use Solid Bus Bars?
A: Solid busbars are widely used in power distribution, switchgear manufacturing, industrial automation, renewable energy systems (solar and wind), automotive electrical systems, and telecommunications.

Q6: What surface treatments are available for Solid Bus Bars?
A: We offer tin plating and nickel plating for copper busbars to enhance corrosion resistance and solderability. For aluminum busbars, anodizing and powder coating are available to improve durability and appearance.

Q7: How do Solid Bus Bars handle high temperatures?
A: Our Solid Copper Bus Bars can operate reliably at temperatures up to 200°C, while Solid Aluminum Bus Bars are suitable for environments up to 150°C, depending on alloy and surface treatment.

Q8: What standards do your Solid Bus Bars comply with?
A: All products comply with international standards including ASTM, IEC, GB, ensuring high-quality materials, manufacturing processes, and consistent performance.