Solid Copper Busbar
Solid Copper Busbar
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Bus Bar Copper
  • Bus Bar Copper

Bus Bar Copper

Bus Bar Copper is a high-conductivity copper solution designed for power distribution, electrical systems, and automotive battery connections. Made from premium T2 copper (or other high-purity copper grades), it offers superior conductivity, corrosion resistance, and customizable sizes. Ideal for various applications, including electrical panels, transformers, and power systems, it supports efficient energy transmission and reliable performance. Available with a variety of plating and insulation options, Bus Bar Copper meets international quality standards like ISO9001 & IATF16949:2016, ensuring optimal durability and safety in demanding environments.
  • Product Details

Bus Bar Copper is a high-conductivity, high-stability copper product widely used in power distribution, electrical equipment, automotive battery connections, bus systems, and more. Made from premium T2 copper (or T1, T3, TU1, TU2, etc.), it boasts excellent conductivity, corrosion resistance, and mechanical strength, meeting the needs of various applications. The product is customizable to meet specific sizes, plating, and insulation options based on customer requirements.

Bus Bar Copper

Product Features

1.High Conductivity: Conductivity > 100 IACS ensures efficient current transmission.
2.Premium Materials: Made from T2 copper or other high-purity copper materials, ensuring stability and durability.
3.Various Specifications Available: Customizable thickness, width, and length to suit different electrical equipment needs.
4.Flexible Plating Options: Available in tin plating, nickel plating, silver plating, and more for enhanced corrosion resistance.
5.Excellent Insulation: Offers heat shrink tubing, PVC dipping coat, and epoxy powder insulation options for enhanced safety.
6.Precise Processing: Supports cutting, punching, bending, twisting, drilling, tapping, CNC machining to meet complex structural requirements.
7.Environmentally Friendly and Energy-Efficient: Meets ISO9001 & IATF16949:2016 certification standards, ensuring safety and environmental compliance.

Manufacturing Process

Bus Bar Copper is manufactured using advanced processing techniques to ensure product quality and reliability:
1.Material Cutting: Copper materials are cut according to customer specifications for precise dimensions.
2.Stamping and Bending: Stamping and bending processes are used to shape the Copper Busbars as per design requirements.
3.Drilling and Tapping: Ensures secure fastening for electrical connections, enhancing installation convenience.
4.Plating: Tin, nickel, or silver plating options are applied to enhance corrosion resistance and conductivity.
5.Insulation Treatment: Heat shrink tubing, PVC coating, or epoxy powder coating is applied to enhance electrical insulation.
6.Quality Testing: Each batch is rigorously tested for conductivity, dimensional accuracy, and durability.

Detailed Specifications

ParameterDetails
MaterialT2 Copper (or T1, T3, TU1, TU2, etc.)
Conductivity> 100 IACS
Material TypeCopper Foil
Thickness Range0.15mm - 0.5mm
Copper Busbar Thickness1mm, 2mm, 3mm, Other
Copper Width10mm, 20mm, 30mm, Other
Plating OptionsTin Plating, Nickel Plating, Silver Plating, or More
Insulation OptionsHeat Shrink Tube, PVC Dipping Coat, Epoxy Powder
Length RangeUp to 6m
Width Range10mm - 200mm
Tolerance±0.1mm
Main Processing MethodsCutting, Punching, Bending, Twisting, Drilling, Tapping, CNC Machining, Testing
PackagingStandard Thick Carton
CertificationsISO9001 & IATF16949:2016
CustomizationOEM/ODM available for special dimensions, shapes, and structures
Application FieldsWidely used in automotive battery systems, power distribution, industrial bus systems, electrical equipment, etc.

Application Fields

Automotive Industry: Used in electric vehicles, energy storage systems, and power battery connections to improve current transmission efficiency.
Power Systems: Used as busbars in substations, switch cabinets, and power equipment to optimize power distribution.
Industrial Manufacturing: Suitable for machinery, CNC equipment, and power systems to improve stability and safety.
Electronic Devices: Common in uninterruptible power supplies (UPS), power modules, and more to enhance conductivity and durability.


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