Bus Bar Copper is a high-conductivity, high-stability copper product widely used in power distribution, electrical equipment, automotive battery connections, bus systems, and more. Made from premium T2 copper (or T1, T3, TU1, TU2, etc.), it boasts excellent conductivity, corrosion resistance, and mechanical strength, meeting the needs of various applications. The product is customizable to meet specific sizes, plating, and insulation options based on customer requirements.
1.High Conductivity: Conductivity > 100 IACS ensures efficient current transmission.
2.Premium Materials: Made from T2 copper or other high-purity copper materials, ensuring stability and durability.
3.Various Specifications Available: Customizable thickness, width, and length to suit different electrical equipment needs.
4.Flexible Plating Options: Available in tin plating, nickel plating, silver plating, and more for enhanced corrosion resistance.
5.Excellent Insulation: Offers heat shrink tubing, PVC dipping coat, and epoxy powder insulation options for enhanced safety.
6.Precise Processing: Supports cutting, punching, bending, twisting, drilling, tapping, CNC machining to meet complex structural requirements.
7.Environmentally Friendly and Energy-Efficient: Meets ISO9001 & IATF16949:2016 certification standards, ensuring safety and environmental compliance.
Bus Bar Copper is manufactured using advanced processing techniques to ensure product quality and reliability:
1.Material Cutting: Copper materials are cut according to customer specifications for precise dimensions.
2.Stamping and Bending: Stamping and bending processes are used to shape the Copper Busbars as per design requirements.
3.Drilling and Tapping: Ensures secure fastening for electrical connections, enhancing installation convenience.
4.Plating: Tin, nickel, or silver plating options are applied to enhance corrosion resistance and conductivity.
5.Insulation Treatment: Heat shrink tubing, PVC coating, or epoxy powder coating is applied to enhance electrical insulation.
6.Quality Testing: Each batch is rigorously tested for conductivity, dimensional accuracy, and durability.
Parameter | Details |
---|---|
Material | T2 Copper (or T1, T3, TU1, TU2, etc.) |
Conductivity | > 100 IACS |
Material Type | Copper Foil |
Thickness Range | 0.15mm - 0.5mm |
Copper Busbar Thickness | 1mm, 2mm, 3mm, Other |
Copper Width | 10mm, 20mm, 30mm, Other |
Plating Options | Tin Plating, Nickel Plating, Silver Plating, or More |
Insulation Options | Heat Shrink Tube, PVC Dipping Coat, Epoxy Powder |
Length Range | Up to 6m |
Width Range | 10mm - 200mm |
Tolerance | ±0.1mm |
Main Processing Methods | Cutting, Punching, Bending, Twisting, Drilling, Tapping, CNC Machining, Testing |
Packaging | Standard Thick Carton |
Certifications | ISO9001 & IATF16949:2016 |
Customization | OEM/ODM available for special dimensions, shapes, and structures |
Application Fields | Widely used in automotive battery systems, power distribution, industrial bus systems, electrical equipment, etc. |
Automotive Industry: Used in electric vehicles, energy storage systems, and power battery connections to improve current transmission efficiency.
Power Systems: Used as busbars in substations, switch cabinets, and power equipment to optimize power distribution.
Industrial Manufacturing: Suitable for machinery, CNC equipment, and power systems to improve stability and safety.
Electronic Devices: Common in uninterruptible power supplies (UPS), power modules, and more to enhance conductivity and durability.