Custom Copper Busbar

Custom Copper Busbars are tailor-made Copper Busbars designed to meet the specific needs of various electrical and industrial applications. Made from high-quality copper materials such as T2, T1, or TU1, these busbars offer excellent conductivity, durability, and versatility. Custom Copper Busbars are essential for power distribution systems, switchgear, battery connections, and more, ensuring efficient electrical conductivity and long-term reliability.

Product Features

1.High Conductivity: Conductivity > 100 IACS ensures excellent electrical performance for power distribution and industrial systems.
2.Customizable Design: Available in various sizes, thicknesses, and shapes to meet the exact requirements of different applications.
3.Superior Material: Made from high-purity copper (T2, T1, TU1, or others), ensuring high electrical conductivity and corrosion resistance.
4.Versatile Plating Options: Available with tin, nickel, or silver plating to enhance corrosion resistance and extend lifespan.
5.Insulation Options: Heat shrink tubing, PVC coating, and epoxy powder insulation options provide added safety and protection.
6.Precision Manufacturing: Custom Copper Busbars are made with advanced machining techniques, including cutting, bending, punching, and drilling, ensuring precise dimensions and high-quality finishes.
7.Certified Quality: Manufactured according to ISO9001 and IATF16949:2016 standards to ensure consistent product quality and reliability.

Manufacturing Process

Custom Copper Busbars are manufactured using a series of advanced processes to meet the most demanding customer specifications:
1.Cutting: Copper is cut to custom lengths and widths according to design requirements.
2.Punching and Bending: Precision stamping and bending are used to shape the busbars as per the required structure.
3.Drilling and Tapping: Ensures secure connections with precise holes for bolts or screws.
4.Plating: The busbars are plated with a protective layer (tin, nickel, or silver) to enhance their performance and resistance to corrosion.
5.Insulation Treatment: Insulation options like heat shrink tubing, PVC coating, or epoxy powder coating are applied to meet specific safety standards.
6.Testing: Final products undergo rigorous testing to ensure they meet electrical and mechanical specifications, including conductivity, dimensional accuracy, and durability.

Detailed Specifications

Application Fields

1.Power Distribution Systems: Used in electrical panels, switchgear, and power transformers to ensure efficient current flow.
2.Automotive Industry: Common in electric vehicle battery systems and other automotive electrical components.
3.Industrial Equipment: Applied in machinery, manufacturing, and power systems to optimize electrical conductivity and performance.
4.Renewable Energy: Used in solar power systems, wind turbines, and energy storage applications to enhance efficiency.